3.2.5 PPAP

Purpose:

Is to determine, if Veoneer specifications and requirements are properly understood and that the manufacturing process has the potential to produce products consistently meeting these requirements under consistent (normal) production conditions. All externally provided products and services (as applicable) shall be approved per ISO 9001 requirements prior to submission to the Veoneer/customer.

Input from Veoneer:

• PPAP-request (PPAP-submission date, PPAP-Level etc.).
• Veoneer released drawings and specification.
• SQPS-911 PPAP checklist (if requested by Veoneer)

Requirements:

• Check general requirements for PPAP in AIAG-Manual PPAP and in VSM section "General Requirements/Specific Requirements/Quality - PPAP".
• All submitted PPAP-documentation must be in English.
• PPAP desired format is electronic file.
• PPAP-submission on time and according to PPAP-request.
• Only if PPAP is 100% complete and o.k. it should be submitted to Veoneer. In case supplier will request an interim approval, the "SQPS-910 Interim Recovery Worksheet" shall be submitted before PPAP. For any deviations an approved action plan supporting the project time line is required before submitting the PPAP.
• The PPAP-Approval is not a delivery signal. The supplier shall wait for further delivery information/schedules.

Output from Supplier:

• PPAP-Submission on time and "right the first time"

Required Documents:

The PPAP-package shall consist of :

•  PPAP-documentation according to the PPAP-Level defined in the PPAP-request (use AIAG-Manual PPAP-forms)
• Veoneer specific submission documents as defined in the PPAP-Request (Section 17 4 of PPAP-Submission-Index-template).
•  SQPS-911 PPAP checklist (if requested by Veoneer)

Optionally Veoneer PPAP-standard forms can be used:

1. Design Records (Drawing Specifications...)

1.2. Approved IMDS declaration of material (done in IMDS database: http://www.mdsystem.com/index.jsp.)

2. Engineering Change Documents: "Supplier Change Request (SCR)"

3. SQPS-909 Engineering Sample Approval

4. SQPS-104 Appendix A (Design FMEA)

5. Process Flow Diagrams (no specific form required)

6. SQPS-104 Appendix A (Process FMEA)

7. SQPS-905 Control Plan

8. Measurement System Analysis Studies

9. SQPS-907 Dimensional Report

10. SQPS-912 Production Part Approval Material Test Results

11. Initial Process Studies (no specific form required)

12. Qualified Laboratory Documentation (no specific form required)

13. SQPS-901 Appearance Approval Report

14. Sample Production Parts (no specific form required)

15. Master Sample (no specific form required)

16. SQPS-904 Checking Aids

17. Veoneer specific requirements (as applicable):

17.1. VS 005-Waiver Request Form

17.2. Sample of an AIAG label per VS 004 and VS 244

17.3. Manufacturing lot traceability flow diagram per Veoneer VS 004

17.4. Are heat treatment audits (if required) included (Ford format desired or compliant to CQI-9 unless otherwise requested) < 1 year old

17.5. Copy of the packaging instructions

17.6. Copy of the Tool Asset Form sent to the proper party/location (if applicable)

If applicable (for interim approval): SQPS-910 Interim Recovery Worksheet

18. SQPS-921 Veoneer PSW template

Reference Documents:

• AIAG-Manual : APQP, PPAP, SPC, MSA
• VS004 (Product Traceability)
• SQPS-004 Appendix 1b - Traceability Flow Chart (Supplier Example)
• VS004 Appendix 2 - Traceability Classification Levels
• VS004 Appendix 3 - Traceability Data Requirements Charts
• VS005 (Substance Use Restrictions for Veoneer)
• VS052 (Product Characteristics Classification)
• VS104 (FMEA = Failure Mode and Effects Analysis)
• VS244 (Package and Transport Label)
• VS244 Appendices: see VSM Standards and Templates
• "VSM General Requirements/Specific Requirements/Quality - PPAP"
• "VSM General Requirements/Specific Requirements/ Logistics"
• "VSM General Requirements/General/Environment"